Our Carbon Footprint
Brockmoor Foundry, based in the West Midlands, is a leading supplier of high-tolerance castings for the automotive and industrial sectors. With an annual output of 22,000 tonnes, the company has built a reputation for quality and precision. As energy costs surged, the foundry recognised the need for strategic energy management to maintain its competitive edge while committing to sustainability.
Mounting operational costs required the business to rethink its energy consumption strategy. The challenge was clear: reduce costs, improve efficiency, and lower the company’s carbon footprint without compromising production output or quality.
Seeking expert guidance, a comprehensive audit was conducted. The assessment pinpointed key inefficiencies and outlined an actionable strategy, including:
• Smart Metering Expansion:
Installation of over 30 energy meters to monitor real-time electricity usage across high-consumption equipment.
• Equipment Optimisation:
Implementation of automated shutdown processes to prevent unnecessary energy consumption outside production hours.
• Targeted Upgrades:
Replacement of outdated motors, compressors, and lighting with modern, energy-efficient alternatives. Installation of a new solar PV arrray.
Brockmoor Foundry is set to achieve a 15% reduction in its carbon footprint – meeting its 2026 target ahead of schedule.
The improvements are projected to save over 100 tonnes of carbon emissions annually. The foundry now has a structured framework for ongoing energy management, allowing for continued efficiency gains.
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